Auto-Cut MFI Tester KAYJAY/2006/AC

Melt Flow Index Tester (Auto-Cut) — KAYJAY/2006/AC

A digital Method A Melt Flow Index Tester with motorised auto-cutting of the extrudate and a built-in prelogic program — preheating time, test time and automatic MFI calculation — for consistent production-line QC.

Digital tester with built-in prelogic program

Motorised auto-cutting of the extrudate for consistency

Automatic preheat/test timing and MFI calculation

Auto-tuned PID: ambient–400 °C, ±0.1 °C accuracy

Made in IndiaISO 9001:2015CE CertifiedExported to 60+ countries

Consistent, operator-independent MFR results

The KAYJAY/2006/AC adds automation to Method A testing: a motorised cutter slices the extrudate at precise intervals and a prelogic program handles preheating time, test time and MFI calculation — removing the operator variability of manual cutting and giving repeatable results shift after shift.

It is the right choice for continuous production-line QC in polymer, pipe, film and compounding plants. Manufactured in Mumbai, CE marked and supplied with a calibration certificate.

Step by step

Set temperature & loadSelect the ASTM/ISO test temperature and standard weight for your polymer and let the barrel stabilise.

Charge the barrelLoad the pre-weighed polymer, compact it and preheat for the specified time.

Apply the weightPlace the load; the molten polymer extrudes through the standard orifice.

Cut & measureMethod A — cut the extrudate at fixed intervals and weigh each cut. Method B — a displacement sensor tracks piston travel for MVR & melt density.

Calculate the resultMFR (g/10 min), MVR (cc/10 min) and melt density are computed, and on computerized models stored, averaged and reported.

Melt Flow Index Tester (Auto-Cut) — KAYJAY/2006/AC specifications

Method A (MFR) specifications with motorised cutting; shared temperature and load system.

Standards	ASTM D1238, ISO 1133; IS 2530, IS 10810
Temperature range	Ambient to 400 °C
Temperature resolution	0.1 °C
Temperature accuracy	±0.1 °C
Controller	Microprocessor auto-tuned PID
Test loads	1.2, 2.16, 3.8, 5, 10 & 21.6 kg (hard chrome plated)
Orifice & piston	Hardened, to ASTM D1238 / ISO 1133
Result units	MFR in g/10 min; MVR in cc/10 min & melt density (Method B)
Power supply	230 V, 50 Hz, single phase (export voltages configurable)

Standards

ASTM D1238, ISO 1133; IS 2530, IS 10810

Temperature range

Ambient to 400 °C

Temperature resolution

0.1 °C

Temperature accuracy

±0.1 °C

Controller

Microprocessor auto-tuned PID

Test loads

1.2, 2.16, 3.8, 5, 10 & 21.6 kg (hard chrome plated)

Orifice & piston

Hardened, to ASTM D1238 / ISO 1133

Result units

MFR in g/10 min; MVR in cc/10 min & melt density (Method B)

Power supply

230 V, 50 Hz, single phase (export voltages configurable)

Where it's used

Raw material QCVerify incoming polymer granules against supplier specification.

Batch consistencyCheck batch-to-batch consistency during compounding.

Recycled plasticsTest regrind and recyclate before it enters production.

Grade identificationIdentify the grade of unknown thermoplastics.

Process controlInjection, blow moulding, film and pipe extrusion.

R&DEvaluate new polymer formulations and additives.

Standards covered

Every MFI tester complies with ASTM D1238 and ISO 1133, plus IS 2530 and IS 10810 for Indian standards, and is supplied with a traceable calibration certificate. Method A measures Melt Flow Rate (MFR) by cutting and weighing the extrudate; Method B adds Melt Volume Rate (MVR) and melt density via a piston-travel sensor.

Frequently asked questions

What does the auto-cut feature do?

A motorised cutter slices the extrudate at precise, programmed intervals instead of by hand — removing operator variability and giving more repeatable MFR results.

What is the prelogic program?

A built-in routine that manages preheating time, test time and automatic MFI calculation, so the operator simply loads the sample and reads the result.

Is it suitable for production-line QC?

Yes — the automation and repeatability make it well-suited to continuous, high-throughput quality control.

What standard does it follow?

ASTM D1238 Method A (and ISO 1133), measuring Melt Flow Rate (MFR).

Melt Flow Index Tester (Auto-Cut) — KAYJAY/2006/AC

Consistent, operator-independent MFR results

Step by step

Melt Flow Index Tester (Auto-Cut) — KAYJAY/2006/AC specifications

Polymers tested

Standard accessories

Where it's used

Standards covered

Frequently asked questions

Ready to specify your Melt Flow Index Tester (Auto-Cut) — KAYJAY/2006/AC?

Melt Flow Index Tester (Auto-Cut) — KAYJAY/2006/AC

Consistent, operator-independent MFR results

Step by step

Melt Flow Index Tester (Auto-Cut) — KAYJAY/2006/AC specifications

Polymers tested

Standard accessories

Where it's used

Standards covered

Frequently asked questions

You may also need

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Computerized MFI (Method A)

Computerized MFI (A & B)

Ready to specify your Melt Flow Index Tester (Auto-Cut) — KAYJAY/2006/AC?